An Investigative Preparation of Unfired Bricks from Clay and Fine Sand in the Presence of Sodium Hydroxide as an Activator through Geo-polymerization

Authors

  • Hithesh Prabhakara Shetty Department of Civil Engineering, Shri Dharmasthala Manjunatheshwara Institute of Technology, India
  • Rakshith Shetty Department of Civil Engineering, Shri Dharmasthala Manjunatheshwara Institute of Technology, India
  • Shishir Golikoppa Srinivasa Department of Civil Engineering, Shri Dharmasthala Manjunatheshwara Institute of Technology, India
  • Sumanth Achira Vishwanath Department of Civil Engineering, Shri Dharmasthala Manjunatheshwara Institute of Technology, India
  • Subrahmanya Ramachandra Sharma Department of Civil Engineering, Shri Dharmasthala Manjunatheshwara Institute of Technology, India
  • Sanjay Sukumar Saralaya Department of Chemistry, Shri Dharmasthala Manjunatheshwara Institute of Technology, India

DOI:

https://doi.org/10.47540/ijias.v4i3.1561

Keywords:

Activators, Clay Bricks, Compressive Strength Geo-polymerization, Sodium Hydroxide Solution, Water Absorption

Abstract

The present work was focused on an alternative method for the preparation of clay bricks by the mediation of sodium hydroxide solution as an efficient activator. The traditional brick preparation requires a firing process, but the present innovation avoids it by the use of commercially viable alkali as an activator. Various brick specimens were prepared by the addition of sodium hydroxide solution having different molarities to clay samples. This was done to optimize the process and contribute to process cost reduction. The blends obtained were molded as per the standard brick dimension (19X9X9 cm) and exposed to the ambient atmosphere in a well-ventilated room for curing (14-28 days). The clay samples and the brick specimens were subjected to some critical qualitative tests. Based on the results it was established that increasing the alkali addition to clay had gradually reduced the brick quality. Moreover, the inclusion of fine sand in the blend enhanced the brick quality. In this work, we emphasized optimizing the alkali input, the impact of reduced curing duration, avoiding brick firing, and the fine sand impact on the brick quality.

References

Ahmed, N., Abdel-Hamid, M., Abd El-Razik, M. M., & El-Dash, K. M. (2021). Impact of sustainable design in the construction sector on climate change. Ain Shams Engineering Journal, 12(2), 1375–1383.

Ahmed, T. S., & Abbas, W. A. (2016). Alkali activated brick at low temperatures based on Iraqi Attapulgite. Global Journal of Engineering Science and Research Management, 3(7), 52–58.

Akanyeti, I., Damdelen, Ö., & Anvarov, A. (2020). Geo-polymerization technique for brick production from coal ash and cigarette butts. Journal of Materials Research and Technology, 9(6), 12855–12868.

Akinwande, A. A., Adediran, A. A., Balogun, O. A., Olusoju, O. S., & Adesina, O. S. (2021). Influence of alkaline modification on selected properties of banana fiber paperbricks. Scientific Reports, 11(1), 5793.

Akinyemi, B. A., Orogbade, B. O., Ogheneyome, A., Abeer, M. A., Khan, A., Mahmoud, A. H., & Asiri, A. (2022). Influence of alkali activators on thermo-physical properties of ecofriendly unfired clay bricks from anthill mounds. European Journal of Environmental and Civil Engineering, 26(11), 5167–5179.

Alzeebaree, R., Mawlod, A. O., Mohammedameen, A., & Niş, A. (2021). Using of recycled clay brick/fine soil to produce sodium hydroxide alkali activated mortars. Advances in Structural Engineering, 24(13), 2996–3009.

Aponte, C. (2015). Decreasing water absorption in and environmental analysis of alkali activated bricks. Thesis: Massachusetts Institute of Technology, Department of Materials Science and Engineering.

Bektas, F., Turanli, L., Wang, K., & Ceylan, H. (2007). Comparative performance of ground clay brick in mitigation of alkali–silica reaction. Journal of Materials in Civil Engineering, 19(12), 1070–1078.

BIS, I. (1973). 2720-Methods of Test for Soils: Part 2 Determination of Water content. Bureau of Indian Standards, New Delhi, India, 1-17.

BIS, I. (1983). 2720-Methods of Test for Soils: Part 5 Determination of Liquid and Plastic limit. Bureau of Indian Standards, New Delhi, India, 1-16.

BIS, I. (1983). 2720-Methods of test for soils: Part 8 Determination of water content-dry density relation using heavy compaction Factors. Bureau of Indian Standards, New Delhi, India, 1-9.

BIS, I. (1992). 3495-Methods of Tests of burnt Clay Building Bricks: Part 1 Determination of Compressive strength. Bureau of Indian Standards, New Delhi, India, 1-7.

BIS, I. (1992). 3495-Methods of Tests of burnt Clay Building Bricks: Part 2 Determination of Water absorption. Bureau of Indian Standards, New Delhi, India, 1-7.

Borchate, S. S., Hoolikantimath, N. P., Katageri, B., & Ghorpade, P. A. (2023). Red Mud-based geopolymeric clay brick. In Lecture Notes in Civil Engineering (pp. 553–564). Springer Nature Singapore.

Brîndus-Simut, J., Vyšvaril, M., Bayer, P., Keppert, M., & Rovnaníková, P. (2018). Effect of particle size of waste brick powder on the properties of alkaline activated materials. IOP Conference Series. Materials Science and Engineering, 379, 012019.

Bumanis, G., & Vaiciukyniene, D. (2022). Alkali activation of milled red brick waste and calcined illite clay with silica gel addition. Materials, 15(9), 3195.

Capasso, I., D’Angelo, G., Fumo, M., del Rio Merino, M., Caputo, D., & Liguori, B. (2023). Valorisation of Tuff and brick wastes by alkali activation for historical building remediation. Materials, 16(20), 6619.

Dabaieh, M., Heinonen, J., El-Mahdy, D., & Hassan, D. M. (2020). A comparative study of life cycle carbon emissions and embodied energy between sun-dried bricks and fired clay bricks. Journal of Cleaner Production, 275 (122998), 122998.

Dahal, S. (2022). Synthesis of Alkali Activated Geopolymer Cement from Clay. Journal of Civil and Environmental Engineering, 12(6), 1–13.

Dalkılıç, N., & Nabikoglu, A. (2017). Traditional manufacturing of clay brick used in the historical buildings of Diyarbakir (Turkey). Frontiers of Architectural Research, 6(3), 346–359.

Ding, Y., Dai, J.-G., & Shi, C.-J. (2016). Mechanical properties of alkali-activated concrete: A state-of-the-art review. Construction and Building Materials, 127, 68–79.

Ezzat, M., Khater, H. M., & El-nagar. (2016). Enhanced characteristics of alkali activated slag/ grog geopolymer bricks. International Journal of Scientific & Engineering Research, 7(2), 230–243.

Faheem, M. T. M., Al-Bakri, A. M. M., Kamarudin, H., Ruzaidi, C. M., Binhussain. M., Izzat, A. M. (2013). The relationship of Na2SiO3/NaOH ratio, Kaolin/alkaline activator ratio and Sand/Kaolin ratio to the strength of Kaolin-based non load bearing geopolymer brick. International Journal on Advanced Materials and Technologies 1(4).

Fahmi, A., Amini, A. B., Marabi, Y., Zavaragh, S. R., & Majnouni-Toutakhane, A. (2021). Effect of curing temperature on the mechanical strength of alkali activated laterite geopolymeric samples. Journal of Engineering Research, 11 (1B), 38-51.

França, S., de Moura Solar Silva, M. V., Ribeiro Borges, P. H., & da Silva Bezerra, A. C. (2022). A review on some properties of alkali-activated materials. Innovative Infrastructure Solutions, 7(2).

Furszyfer Del Rio, D. D., Sovacool, B. K., Foley, A. M., Griffiths, S., Bazilian, M., Kim, J., & Rooney, D. (2022). Decarbonizing the ceramics industry: A systematic and critical review of policy options, developments and sociotechnical systems. Renewable and Sustainable Energy Reviews, 157(112081), 112081.

Gado, R. A., Hebda, M., Łach, M., & Mikuła, J. (2020). Alkali activation of waste clay bricks: Influence of the silica modulus, SiO2/Na2O, H2O/Na2O molar ratio, and liquid/solid ratio. Materials, 13(2), 383.

Gavali, H. R., & Ralegaonkar, R. V. (2020). Design development of sustainable alkali-activated bricks. Journal of Building Engineering, 30(101302), 101302.

Hasan, Z. A., Abdulridha, S. Q., & Abeer, S. Z. (2021). Sustainable mortar made with local clay bricks and glass waste exposed to elevated temperatures. Civil Engineering Journal, 7(8), 1341–1354.

Kejkar, R. B., & Wanjari, S. P. (2021). Sustainable production of commercially viable alkali-activated bricks. Proceedings of the Institution of Civil Engineers - Engineering Sustainability, 174(3), 109–119.

Khalifa, A. Z., Cizer, Ö., Pontikes, Y., Heath, A., Patureau, P., Bernal, S. A., & Marsh, A. T. M. (2020). Advances in alkali-activation of clay minerals. Cement and Concrete Research, 132 (106050), 106050.

Khalifa, A. Z., Pontikes, Y., Elsen, J., & Cizer, Ö. (2019). Comparing the reactivity of different natural clays under thermal and alkali activation. RILEM Technical Letters, 4, 74–80.

Khater, H. M., El-Nagar, A. M., & Ezzat, M. (2016). Optimization of alkali activated grog/ceramic wastes geopolymer bricks. International Journal of Innovative Research in Science, Engineering and Technology, 5(1), 37–46.

Krishnan, A. K., Wong, Y. C., Zhang, Z., & Arulrajah, A. (2023). Recycling of glass fines and plastics in clay bricks at low temperatures. Proceedings of the Institution of Civil Engineers. Waste and Resource Management, 176(4), 153–161.

Kumble, P., Prashant, S., & Achar, N. (2023). Bond strength of alkali-activated flyash based masonry system for sustainable construction. SN Applied Sciences, 5(12).

Kurtay, Y, M. (2024). Designing hollow brick waste based alkali activated composites by Taguchi method. Sakarya University Journal of Science, 28(1), 73–84.

Lakho, N. A., & Zardari, M. A. (2016a). Structural properties of baked clay bricks fired with alternate fuels. Engineering, 08(10), 676–683.

Lakho, N. A., Zardari, M. A., & Memon, F. A. (2016b). Effect of intensity of compaction on crushing strength of indigenous baked clay. Journal of Engineering Research, 4(2).

Maheshwari, H., & Jain, K. (2017). Carbon footprint of bricks production in fixed chimney bull’s trench kilns in India. Indian Journal of Science and Technology, 10(16), 1–11.

Mejía-Arcila, J., Valencia-Saavedra, W., & Mejía de Gutiérrez, R. (2020). Eco-efficient alkaline activated binders for manufacturing blocks and pedestrian pavers with low carbon footprint: Mechanical properties and LCA assessment. Materiales de Construccion, 70(340), 232.

Modha, H., Sharma, N., & Singh, S. (2021). Alkali Activated Material Brick. In Lecture Notes in Civil Engineering (pp. 131–139). Springer Singapore.

Murmu, A. L., & Patel, A. (2018). Towards sustainable bricks production: An overview. Construction and Building Materials, 165, 112–125.

Parhi, P. S., Garanayak, L., Mahamaya, M., & Das, S. K. (2018). Stabilization of an expansive soil using alkali activated fly ash based geopolymer. Sustainable Civil Infrastructures (36–50). Springer International Publishing.

Phoo-ngernkham, T., Maegawa, A., Mishima, N., Hatanaka, S., & Chindaprasirt, P. (2015). Effects of sodium hydroxide and sodium silicate solutions on compressive and shear bond strengths of FA–GBFS geopolymer. Construction and Building Materials, 91, 1–8.

Poinot, T., Laracy, M. E., Aponte, C., Jennings, H. M., Ochsendorf, J. A., & Olivetti, E. A. (2017). Beneficial use of boiler ash in alkali-activated bricks. Resources, Conservation, and Recycling, 128, 1–10.

Prathiksha, B., Hithesh, P. S., Subrahmanya, R. S., & Sanjay, S. S. (2023). An investigative study to incorporate waste glass powder with natural clay to manufacture baked glass infused-clay bricks. Journal of Research Technology & Engineering, 4(4), 65–75.

Puertas, F., Santos, R., Alonso, M. M., & del Río, M. (2015). Alkali-activated cement mortars containing recycled clay-based construction and demolition waste. Ceramics-Silikaty, 59(3), 202–210.

Reig, L., Tashima, M. M., Borrachero, M. V., Monzó, J., Cheeseman, C. R., & Payá, J. (2013). Properties and microstructure of alkali-activated red clay brick waste. Construction and Building Materials, 43, 98-106.

Revathi, & Vidhya. (2021). Eco-sustainable alkali activated brick using municipal incinerated ash. International Journal of Coal Preparation and Utilization, 42(3), 331–348.

Rivera, J. F., Mejía de Gutiérrez, R., Ramirez-Benavides, S., & Orobio, A. (2020). Compressed and stabilized soil blocks with fly ash-based alkali-activated cements. Construction and Building Materials, 264 (120285), 120285.

Robayo, R. A., Mulford, A., Munera, J., & Mejía de Gutiérrez, R. (2016). Alternative cements based on alkali-activated red clay brick waste. Construction and Building Materials, 128, 163–169.

Robayo, R. A., Rivera, J. F., & Mejía de Gutiérrez, R. (2017). Alkali-activated building materials made with recycled construction and demolition wastes. Construction and Building Materials, 149, 130–138.

Robayo, R. A., Valencia-Saavedra, W., Ramírez-Benavides, S., Mejía de Gutiérrez, R., & Orobio, A. (2021). Eco-house prototype constructed with alkali-activated blocks: Material production, characterization, design, construction, and environmental impact. Materials, 14(5), 1275.

Sasikumar, S., Natarajan, M., Balasundaram, N., & Karthik, V. (2020). Study on the behavior of geopolymer bricks under different curing temperatures and alkaline solution concentrations. International Journal of Applied Engineering Research, 15(7), 690–694.

Sedira, N., Castro-Gomes, J., & Magrinho, M. (2018). Red clay brick and tungsten mining waste-based alkali-activated binder: Microstructural and mechanical properties. Construction and Building Materials, 190, 1034–1048.

Shakir, A. A., & Mohammed, A. A. (2013). Manufacturing of Bricks in the Past, in the Present and in the Future: A state of the Art Review. International Journal of Advances in Applied Sciences (IJAAS), 2(3), 145–156

Statkauskas, M., Vaičiukynienė, D., & Grinys, A. (2024). Mechanical properties of low calcium alkali activated binder system under ambient curing conditions. Scientific Reports, 14(1).

Subramani, S., & Venkataraman, G. (2023). Synthesis and evaluation of Eco-friendly, ambient-cured, geopolymer-based bricks using industrial by-products. Buildings, 13(2), 510.

Thejas, & Hossiney, N. (2022). Alkali-activated bricks made with mining waste iron ore tailings. Case Studies in Construction Materials, 16(e00973), e00973.

Ukwatta, A., Mohajerani, A., Setunge, S., & Eshtiaghi, N. (2018). A study of gas emissions during the firing process from bricks incorporating biosolids. Waste Management, 74, 413–426.

Vasavi, G. S., Mourougane, R., & Pavan, G. S. (2022). Strength and durability properties of alkali-activated fly ash earth bricks. Lecture Notes in Civil Engineering (141–152). Springer Singapore.

Verma, M. D., Agarwal, M., Junaid, M., & Fareed. (2023). A case study on eco fly ash bricks using alkali activation technology. International Journal of Novel Research and Development,8(5), 392–397.

Villeda-Muñoz, G., Castañeda-Miranda, A., Pless, R. C., Vega-Durán, J. T., & Pineda-Piñón, J. (2011). Clay-brick firing in a high-temperature solar furnace. Ingeniería Investigación y Tecnología, 12(4), 395–408.

Vyšvaril, M., Rovnaníková, P., & Keppert, M. (2018). Rheological properties of alkali-activated brick powder based pastes: Effect of alkali activator and silicate modulus. Solid State Phenomena, 276, 185–191.

Xia, M., Muhammad, F., Li, S., Lin, H., Huang, X., Jiao, B., & Li, D. (2020). Solidification of electroplating sludge with alkali-activated fly ash to prepare a non-burnt brick and its risk assessment. RSC Advances, 10(8), 4640–4649.

Youssef, N., Rabenantoandro, A. Z., Dakhli, Z., Hage Chehade, F., & Lafhaj, Z. (2019). Environmental evaluation of geopolymer bricks. MATEC Web of Conferences, 281, 03005.

Zhang, Z., Wong, Y. C., Sofi, M., & Mendis, P. (2022). Incorporation of glass and plastic waste into alkali-activated mill residue bricks. Sustainability, 14(24), 16533.

Published

2024-10-30

How to Cite

Shetty, H. P. ., Shetty, R., Srinivasa, S. G. ., Vishwanath, S. A. ., Sharma, S. R. ., & Saralaya, S. S. (2024). An Investigative Preparation of Unfired Bricks from Clay and Fine Sand in the Presence of Sodium Hydroxide as an Activator through Geo-polymerization. Indonesian Journal of Innovation and Applied Sciences (IJIAS), 4(3), 225-238. https://doi.org/10.47540/ijias.v4i3.1561